Gas Absorption at Liquid Surface

Introduction

Physical and chemical gas absorption are important separation processes and are widely employed in various industries. Gas absorption is used to either separate undesirable components from a gas or for manufacturing purposes of chemicals.

This example reproduces a gas absorption model [1]. The absorption process takes place in the gas-liquid interface section shown below in gray:

A gas is exposed to a fully developed laminar flow. The gas flows either cocurrently or countercurrently with respect to the flowing liquid. The above image displays the cocurrent case. The solute in the gas flow is absorbed and removed by the liquid flow beneath it, and mass transfer of the solute takes place from the gaseous to the liquid phase. The time of contact between solute and liquid is long enough to presume a parabolic velocity profile. Steady-state conditions are assumed to prevail. In the Post-processing section, the absorption effectiveness between the cocurrent case and the countercurrent case will be compared.

Load the Finite Element package:

Domain

To model the interphase mass transfer, a thin interphase region is defined between the gas and liquid flow, which will allow an equilibrium condition (1) to be enforced, specified below via coupled fictitious mass sources, and to handle the discontinuous concentration of the solute between two different phases.

Here the thickness of the interphase region is set to be of the height of the domain. Note that if is set too small, numerical instability may occur around the interface.

Specify parameters of the geometry:

Mesh Generation

Start by generating a boundary ElementMesh that accounts for the different material regions and the interface region. On the boundary, markers are specified that will be used later to set up boundary conditions for the cocurrent and countercurrent cases.

Create a boundary ElementMesh with boundary markers:
Set a boundary Association for the boundary markers:

To accurately model the mass transfer between the gas and liquid phases, the interphase region should be finely meshed. For clarity, the material regions are added as an Association.

Create a full ElementMesh with internal markers of the gas, liquid and interphase regions:
Inspect the generated ElementMesh displayed with different colors for the three regions:

Mass Transport Model

A separate mass balance equation is used to describe the species concentration in the gas and liquid phases:

Here, and are the concentration of solute dissolved in the gas phase and liquid phase. To model the mass transfer between the two phases, coupling mass source terms and are added in the governing mass balance equation (2), leading to:

The above equations pose a system of two equations with both having three material regions.

Define a vector-valued mass transport model:

The diffusion coefficients of the solute in the gas and liquid phases are given by and , respectively. Note that and are only active within the interphase region as well as their own phase.

Specify the diffusivity of the solute in the gas and liquid phases:

Next, the fluid flow velocities are specified. The flow velocities are only active in their respective subregions. The gaseous flow velocity will initially be in the same direction as the liquid flow velocity .

Set up the fluid flow velocities:

To model the mass transfer between two phases, the coupling mass source terms and are added in the governing mass balance equation (3), leading to:

Here, and are set at , so that the equilibrium condition (4) can be enforced at the interface.

In the equation, is the interphase mass transfer coefficient, and is a switch that turns on within the interphase region and off otherwise.

Set a factor to switch on within the interphase region:

Based on the two-resistance theory, the equilibrium at the interface is considered to be reached instantaneously and maintained at all times. This condition can be modeled by setting the mass transfer coefficient to be infinitely large. In practice, can be chosen to be greater than the species diffusivity and ) by several orders of magnitude.

Set a large value of to model an instantaneous mass transfer across the interphase region:

At the interface of two phases, the concentration and may be discontinuous. The ratio is known as the equilibrium distribution coefficient .

The coefficient depends on pressure, temperature and the chemical properties of the transported species and the media of both phases. The value can be determined by experimental measurement [2]. In this example, the equilibrium coefficient is given by .

Specify the equilibrium coefficient at the interface:
Specify the coupling mass sources:

Due to mass conservation, the coupling source terms and have the same magnitude but opposite sign.

Also, see this note about how to set up computationally efficient PDE coefficients.

Boundary Conditions

The concentration of solute is set at at the gas inlet and at the liquid inlet.

Set up a concentration boundary condition at the gas inlet:
Set up a concentration boundary condition at the liquid inlet:

Solve the PDE Model

Set the mass transport PDE with the cocurrent gas and liquid flow:
Solve the PDE:
Set the mass transport PDE with the countercurrent gas and liquid flow:
Solve the PDE:

Post-processing and Visualization

Visualize the concentration field of the solute with the cocurrent gas and liquid flow:

To measure the effectiveness of the gas absorption, the net reduction of the solute is calculated between the gas inlet and outlet. For this, the mean concentration at the outlet is computed with a boundary integration:

Calculate the mean concentration of the solute at the gas outlet with the cocurrent gas and liquid flow:

In the cocurrent case, the solute in the gas flow has been reduced by .

Next, compare the result with the case of countercurrent gas and liquid flow.

Visualize the concentration field of the solute with the countercurrent gas and liquid flow:
Calculate the mean concentration of the solute at the gas outlet with the countercurrent gas and liquid flow:

In the countercurrent case, the solute in the gas flow has been reduced by , which is more effective than the cocurrent case.

Nomenclature

References

1.  Danish, M., Sharma, R.K. and Ali, S. "Gas Absorption with First Order Chemical Reaction in a Laminar Falling Film over a Reacting Solid Wall," Applied Mathematical Modeling, 32, pp. 901929 (2008).

2.  Prausnitz, J. M., Lichtenthaler R. N. and de Azevedo, E. G. Molecular Thermodynamics of Fluid Phase Equilibria, 3rd ed., Prentice Hall PTR, New Jersey (1999).